Allison 3K/4K Troubleshooting Manual, Gen 4

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Allison 3K/4K Troubleshooting Manual, Generation 4

Factory printed manual.  Factory Allison 3k/4k World Transmission Electronic Controls (4th generation) troubleshooting manual.  While not required, using this manual in conjunction with Allison DOC  software will help maximize your diagnostic and repair capabilities.

Model Coverage:

Allison 3000 Vocational Models

  • 3000 HS
  • 3000 RDS
  • 3000 EVS
  • 3000 MH
  • 3000 PTS
  • 3000 TRV
  • 3200
  • 3200 TRV
  • MD 3060
  • MD 3066
  • MD 3560
  • MD 3070 PT
  • 3500 SP
  • 3700 SP
  • B 300 (P) (R)
  • B 400 (P) (R)
  • T 200
  • T 300
  • 4th Generation

 

Allison 3K/4K Troubleshooting Manual, Generation 4
Allison 4000 Vocational Models
  •  4000
  • 4000 EVS
  • 4000 HS
  • 4000 MH
  • 4000 RDS
  • 4000 TRV
  • 4500 EVS
  • 4500 HS
  • 4500 RDS
  • 4500 SP
  • 4500 TRV
  • 4700 EVS
  • 4700 RDS
  • 4800 EVS
  • HD 4060
  • HD 4060 P
  • HD4060 R
  • HD4060 PR
  • HD 4560
  • HD 4560 P
  • HD 4560 R
  • HD 4560 PR
  • HD 4070
  • HD 4070 P
  • HD 4070 R
  • HD4070 PR
  • HD 4076
  • B 500
  • B 500 P
  • B 500 R
  • B 500 PR
  • B 425
  • B 450
  • 4th Generation
Allison 3K/4K Troubleshooting Manual, 4th Generation
 Table of Contents:

1. General description

  • Transmission
  • Electronic Control Unit
  • Shift Selector
  • Throttle Position Sensor
  • Speed Sensors
  • Control Module
  • Wiring Harness
  • Vehicle Interface Module
  • Autodetect Feature (V8, V8A, V9A, V9B, V9C software)
  • Transid Feature
2. Definitions
  • Check Trans Light
  • Allison Trans. Diagnostic Tool
  • Abbreviations
3. Basic Knowledge
  • Basic Knowledge Required
  • Using the manual
  • System overview
  • Beginning the troubleshooting process
  • Important troubleshooting process information 
4. Wire Check Procedures
  • Checking wire harness for opens / shorts
  • Checking inside the transmission for opens / shorts
5. Oil Level Sensor
6. Diagnostic Codes
  • Diagnostic code memory
  • Code reading & clearing
  • Diagnostic code response
  • Shift selector displays related to active codes
  • Code troubleshooting
  • Code list & description
7. Special Function Inputs & Outputs
8. General Troubleshooting or Performance Complaints
  • Intermittent codes
  • Solenoid & clutch chart
  • Wire & connector chart
  • Connector part numbers, terminal part numbers,  tool part numbers & repair instructions
  • Throttle position sensor adjustment
  • Miscellaneous items
  • Hydraulic schematics
  • Electrical schematics
  • Solenoid & Temperature chart
Allison 3K/4K Troubleshooting Manual, 4th Generation

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