Cummins ISB 6.7 Engine Service Manual (CM2100 & CM2150)

$295.95

SKU: TMCU1578 Category:

Don’t waste time cutting corners using free information you’ve obtained off of the internet. With our factory manuals you’re 100% positive you’ve got the correct information for your engine serial number.
Factory printed manual.  OEM factory Cummins ISB (6.7 liter) engine service manual. Cover mechanical troubleshooting, repair, overhaul, etc. for this engine.

Engines: ISB (6.7 liter)

Engine Control Module: 2150

No coverage for engine control system; that is covered in TMCU1627

Manual Contents

  • Introduction
  • Familiarization
  • Air intake system overview & flow diagram
  • Complete engine overview & info
  • Compressed air system & flow diagram
  • Cooling system overview & flow diagram
  • Cylinder block overview & info
  • Engine electrical equipment overview
  • Engine testing overview including dyno testing
  • Flow diagram for exhaust system
  • Fuel system overview & flow diagram
  • Cummins Accumulator Pump System (CAPS) operation
  • Injectors & fuel line overview including operation theory
  • Lubrication system overview & flow diagram

Troubleshooting Symptoms

  • Troubleshooting Procedures & Techniques
  • Air compressor problems
  • Alternator problems
  • Cooling system problems
  • Excessive crankcase blowby
  • Low fuel pressure
  • Engine brake problems
  • Hard starting
  • Engine noises
  • Low power
  • Misfire or runs rough
  • Engine dies
  • Speed surge
  • Starts but dies
  • Excessive vibration
  • Fuel consumption
  • Fuel in coolant
  • Fuel in oil
  • Low boost
  • Excessive oil consumption
  • Smoking
  • Governor problems
  • Troubleshooting overview
  • More

Complete Engine

  • Removal & Installation
  • Cylinder Block
  • Accessory drive seal
  • Con rod bearings
  • Main bearings
  • Thrust bearings
  • Camshaft, bushings, clearance & bearing supports
  • Crankshaft inspection & servicing
  • Crankshaft gears, pulley & seals
  • Cylinder block, servicing, liners, liner seats, counterbore
  • Gear cover accessory drive bushing
  • Pistons & rings
  • Con rods
  • Piston cooling pipes
  • Vibration damper
  • Cylinder Head
  • Clean / inspect
  • Finishing / surfacing
  • Installation / removal
  • Leak / pressure test
  • Head gasket general info
  • Rocker Arms
  • Crankcase breather
  • Overhead adjusting, finishing, general info
  • Rocker arm, clean, inspect & service
  • Rocker cover & housing
  • Special tools
  • Cam Followers / Push Rods or Tubes
  • Remove, clean, inspect, disassemble, assemble & install

Fuel System

  1. Fuel Flow, inspect & test
  2. Fuel pump, inspect & test
  3. Check valve
  4. High idle speed adjust
  5. Idle speed adjust
  6. Pressure regulator
  7. Pulsation damper
  8. Throttle lever & linkage
  9. VS throttle shaft housing
  10. Shut-off valve
  11. Service tools
  12. Stall speed test
  13. VS governor adjusting screw sealing washers & idle spring
  14. Injectors & Fuel Lines
  15. AFC no air check
  16. Air in fuel
  17. Cylinder misfire or smokes
  18. ECM fuel plate, fuel cooled
  19. Fuel drain line restriction
  20. Fuel filter, spin on
  21. Fuel inlet restriction
  22. Fuel supply lines
  23. Injector
  24. Service tools
  25. Static injector timing

Lubrication System

  1. Lube oil & filter analysis
  2. Lube oil contamination
  3. Lube oil cooler & transfer housing
  4. Dipstick & housing
  5. Lube oil filter, spin on
  6. Lube oil by-pass valve
  7. Lube oil filter head
  8. Lube oil high pressure relief valve
  9. Lube oil leaks
  10. Lube oil pan
  11. Lube oil pressure gauge
  12. Lube oil pressure regulator
  13. Lube oil pump
  14. Lube oil pump signal tube & signal tube orifice
  15. Lube oil system diagnostics
  16. Lube oil temperature gauge
  17. Lube oil thermostat
  18. Lube oil transfer tube
  19. Lube oil viscosity sensor

Cooling System

  1. Coolant filter, head & valve
  2. Temperature gauge
  3. Thermostat, housing & seal
  4. Vent lines
  5. Cooling system, servicing
  6. Cooling system, air or combustion gas test
  7. Cooling fan & water pump drive belt
  8. Fan clutch, electric / on-off / viscous
  9. Fan hub, belt driven
  10. Fan shroud, spacer & pulley
  11. Cooling fan
  12. Radiator, hoses & cap
  13. Radiator shutters
  14. Heat exchanger
  15. Sea water pump
  16. Water pump & idler
  17. Drive Units
  18. Accessory drive & pulley
  19. Accessory drive pulley wear sleeve
  20. Air Intake System
  21. Aftercooler
  22. Intake manifold
  23. Intake restriction
  24. Air leaks, intake & exhaust system
  25. Charge air cooler
  26. Turbocharger
  27. Turbocharger inspection
  28. Exhaust System
  29. Exhaust manifold, dry
  30. Exhaust restriction
  31. Compressed Air System
  32. Air compressor
  33. Carbon buil-up
  34. Air compressor head
  35. Pin bore wear
  36. Unloader & valve assy.
  37. Governor testing (compressor pumps continuously or will not pump
  38. Air leaks

Electrical Equipment

  1. Alternator
  2. Batteries, cables & connections
  3. Alternator drive belt
  4. Starter magnetic switch
  5. Starter solenoid
  6. Starter switch
  7. Starter motor

Engine Testing

  1. Dyno worksheet
  2. Engine run-in (dyno)
  3. Engine run-in (without dyno)
  4. Engine testing with dyno
  5. Mounting Adaptations
  6. Engine lifting brackets
  7. Engine mounts
  8. Support brackets
  9. Flywheel & ring gear
  10. Flywheel housing
  11. Miscellaneous
  12. Cup plugs
  13. Pipe plugs
  14. Straight thread fittings & plugs

Manufacturer reserves the right to make changes without prior notice.

Cummins name & logo are property of Cummins

Reviews

There are no reviews yet.

Be the first to review “Cummins ISB 6.7 Engine Service Manual (CM2100 & CM2150)”

Your email address will not be published. Required fields are marked *