Product Details

 
 
Cummins ISX / Signature / QSX15 Repair & Troubleshooting Service Manual
Item: TM6239
List Price:
Our Price: $275.00
Your Savings:
Quantity

Overview

Print version.  Factory Cummins Signature / ISX / QSX15 engine repair & troubleshooting service manual.  No coverage for electronic fuel control.  Includes torque specifications, clearances & dimensions.  Consists of multiple volumes & includes CD-ROM.

Cummins Repair & Troubleshooting Manual Contents

  • Introduction
  • Familiarization
  1. Air intake system overview & flow diagram
  2. Complete engine overview & info
  3. Compressed air system & flow diagram
  4. Cooling system overview & flow diagram
  5. Cylinder block overview & info
  6. Engine electrical equipment overview
  7. Engine testing overview including dyno testing
  8. Flow diagram for exhaust system
  9. Fuel system overview & flow diagram
  10. Injectors & fuel line overview including operation theory for PT & STC fuel system
  11. Lubrication system overview & flow diagram
  • Troubleshooting Symptoms
  1. Troubleshooting Procedures & Techniques
  2. Air compressor problems
  3. Alternator problems
  4. Cooling system problems
  5. Excessive crankcase blowby
  6. Low fuel pressure
  7. Engine brake problems
  8. Hard starting
  9. Engine noises
  10. Low power
  11. Misfire or runs rough
  12. Engine dies
  13. Speed surge
  14. Starts but dies
  15. Excessive vibration
  16. Fuel consumption
  17. Fuel in coolant
  18. Fuel in oil
  19. Low boost
  20. Excessive oil consumption
  21. Smoking
  22. Governor problems
  23. Troubleshooting overview
  24. More
  • Complete Engine
  1. Removal & Installation
  • Cylinder Block
  1. Accessory drive seal
  2. Con rod bearings
  3. Main bearings
  4. Thrust bearings
  5. Camshaft, bushings, clearance & bearing supports
  6. Crankshaft inspection & servicing
  7. Crankshaft gears, pulley & seals
  8. Cylinder block, servicing, liners, liner seats, counterbore
  9. Gear cover accessory drive bushing
  10. Pistons & rings
  11. Con rods
  12. Piston cooling pipes
  13. Vibration damper
  • Cylinder Head
  1. Clean / inspect
  2. Finishing / surfacing
  3. Installation / removal
  4. Leak / pressure test
  5. Head gasket general info
  • Rocker Arms
  1. Crankcase breather
  2. Overhead adjusting, finishing, general info
  3. Rocker arm, clean, inspect & service
  4. Rocker cover & housing
  5. Special tools
  • Cam Followers / Push Rods or Tubes
  1. Remove, clean, inspect, disassemble, assemble & install
  • Fuel System
  1. Fuel Flow, inspect & test
  2. Fuel pump, inspect & test
  3. Check valve
  4. High idle speed adjust
  5. Idle speed adjust
  6. Pressure regulator
  7. Pulsation damper
  8. Throttle lever & linkage
  9. VS throttle shaft housing
  10. Shut-off valve
  11. Service tools
  12. Stall speed test
  13. VS governor adjusting screw sealing washers & idle spring
  • Injectors & Fuel Lines
  1. AFC no air check
  2. Air in fuel
  3. Cylinder misfire or smokes
  4. ECM fuel plate, fuel cooled
  5. Fuel drain line restriction
  6. Fuel filter, spin on
  7. Fuel inlet restriction
  8. Fuel supply lines
  9. Injector
  10. Service tools
  11. Static injector timing
  • Lubrication System
  1. Lube oil & filter analysis
  2. Lube oil contamination
  3. Lube oil cooler & transfer housing
  4. Dipstick & housing
  5. Lube oil filter, spin on
  6. Lube oil by-pass valve
  7. Lube oil filter head
  8. Lube oil high pressure relief valve
  9. Lube oil leaks
  10. Lube oil pan
  11. Lube oil pressure gauge
  12. Lube oil pressure regulator
  13. Lube oil pump
  14. Lube oil pump signal tube & signal tube oriface
  15. Lube oil system diagnostics
  16. Lube oil temperature gauge
  17. Lube oil thermostat
  18. Lube oil transfer tube
  19. Lube oil viscosity sensor
  • Cooling System
  1. Coolant filter, head & valve
  2. Temperature gauge
  3. Thermostat, housing & seal
  4. Vent lines
  5. Cooling system, servicing
  6. Cooling system, air or combustion gas test
  7. Cooling fan & water pump drive belt
  8. Fan clutch, electric / on-off / viscous
  9. Fan hub, belt driven
  10. Fan shroud, spacer & pulley
  11. Cooling fan
  12. Radiator, hoses & cap
  13. Radiator shutters
  14. Heat exchanger
  15. Sea water pump
  16. Water pump & idler
  • Drive Units
  1. Accessory drive & pulley
  2. Accessory drive pulley wear sleeve
  • Air Intake System
  1. Aftercooler
  2. Intake manifold
  3. Intake restriction
  4. Air leaks, intake & exhaust system
  5. Charge air cooler
  6. Turbocharger
  7. Turbocharger inspection

 

  • Exhaust System
  1. Exhaust manifold, dry
  2. Exhaust restriction
  • Compressed Air System
  1. Air compressor
  2. Carbon buil-up
  3. Air compressor head
  4. Pin bore wear
  5. Unloader & valve assy.
  6. Governor testing (compressor pumps continuously or will not pump
  7. Air leaks
  • Electrical Equipment
  1. Alternator
  2. Batteries, cables & connections
  3. Alternator drive belt
  4. Starter magnetic switch
  5. Starter solenoid
  6. Starter switch
  7. Starter motor
  • Engine Testing
  1. Dyno worksheet
  2. Engine run-in (dyno)
  3. Engine run-in (without dyno)
  4. Engine testing with dyno
  • Mounting Adaptations
  1. Engine lifting brackets
  2. Engine mounts
  3. Support brackets
  4. Flywheel & ring gear
  5. Flywheel housing
  • Miscellaneous
  1. Cup plugs
  2. Pipe plugs
  3. Straight thread fittings & plugs

 

Cummins reserves the right to make changes without prior notice.